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    目前你所在的位置>>>強化過程控制 提高產品質量

    強化過程控制  提高產品質量

     

    產品質量是企業生存之根本,是企業發展之基石。一直以來,躍進公司都很重視質量管理工作,有著四十多年的軍工產品的生產、組織、管理經驗,成立了較為完整的質量管理機構,有一套完整的質量管理體系,制定了完善的質量管理制度。但整體管理工作狀況不盡人意,特別是今年以來,發生了多起管理問題,給公司帶來了負面影響,分析原因有很多,但人是最主要的因素。

    一、個人因素

    由于受公司目前分配制度等各種客觀因素的影響,存在干與不干一個樣,干多干少一個樣的現象,影響了不少生產線工人的工作積極性,造成員工責任意識淡薄,質量意識差,以完成生產任務而生產。部門與部門之間遇事推諉,現場監督人員不能很好地履行崗位職責,現場監督不到位,一些工人技術水平較差,對產品工藝理解不透,培訓形式單一,培訓效果不好等等。

    二、設備因素

    公司成立四十多年了,對設備改造、更新力度不夠,設備老化嚴重,零部件配套無法跟上,難以滿足產品質量要求,嚴重影響產品質量和生產進度。

     三、原材料、毛坯因素

    每年機加車間因為鑄件毛坯缺陷(主要是外觀、氣孔、砂眼等)而造成至少10%至20%的不合格品,損失巨大。

    四、加工方法

    由于受設備陳舊,其他因素的影響,工藝設計缺乏創新,工藝技術改進難度大,對保證與提高產品質量作用不大。

    五、作業環境

    生產現場臟、亂、差的現象較嚴重,噪音、粉塵等問題突出而未能得到很好的解決。產品定置管理執行不到位等。

    針對存在的問題,提出如下對策:

    一、完善和強化質量管理制度,提高執行力。按照質量體系文件的要求,明確各層次質量管理組織架構、責任,相互協調,既要便于指揮,又要確保在各自的權力范圍內獨立行使職權,不受干擾。要保證各部門參與質量管理的積極性,遇事不推諉、不搪塞、不逃避責任。

    二、加強對各類人員的培訓,明確責任。

    一是啟動培訓計劃。要針對公司目前狀況,分對象、分內容,采取多種形式進行質量教育培訓。應著重對操作人員的質量意識、質量管理基礎知識和崗位技能、統計技術方法、“五品四數”內容的培訓。質量教育和培訓是一項長期的工作,在提高全員質量管理水平的基礎上,重點強化產品質量提升。在改進現場監管人員的監督能力與服務能力的同時,加強一線生產人員的技能培訓力度,以切實提升產品質量。

    二是要采取“請進來、送出去”的培訓方式,選擇熟悉生產一線,有一定現場工作經驗和責任心強的人員,分層次、分批次送到更高一級的質量管理部門、院校及質量管理先進企業進行集中學習,或請相關專家到公司授課,這些都是提高管理知識和能力的的好方法,能夠讓員工系統完整地學習質量管理知識。

    三是要引進專業的質量管理人才,肯定管理人員的作用和地位,調動質量人員的工作積極性和熱情。

    三、正確處理生產進度與產品質量的關系。

    公司不能做到均衡生產,往往是年頭松,年尾緊,在生產緊張出現質量問題時,生產管理往往是以產量為主,以量來保證任務完成,這是嚴重舍本求末的短視行為。

    產品質量是企業安身立命之本,不能有任何敷衍,實踐告訴我們,質量與進度的關系,質量是前提,沒有質量的進度是無效的進度,甚至是負進度。因此,無論在任何情況下,都必須堅守“質量第一”的原則,不能因生產進度緊張而動搖,不能因眼前利益而松懈。質量與生產進度是相輔相成的,只有逐步運用科學的管理方法,嚴格的質量管理制度,強化生產流程控制,保證各道工序的質量,給生產進度提供有力保障。在把好質量關的同時保證生產進度。

    四、加大實施質量激勵機制建設力度。

    目前公司的激勵機制是處罰多,獎勵少,不能充分體現激勵機制在管理工作的作用。實施激勵機制建設應以肯定成績,激發工作熱情為主,鼓勵創新和改進提升。

    一要完善質量處罰與獎勵的考核體系,在質量事故發生后,能直觀地反映質量損失狀況,在原有的考核體系基礎上加大獎勵力度,增加獎勵項目,進而激發關心質量、控制質量、改善質量的積極性。

    二要實施一事一獎,即發即獎的考核辦法。增強獎勵的實效性與時效性,借此增強全體員工參與質量管理履行質量職責的積極性。

    總之,質量管理工作是全過程的管理,是人人參與的管理,只有在實際工作中不斷探索質量管理工作的新思路、新方法,不斷完善質量管理體系,維持質量管理體系的正常運行,就能為客戶提供高質量的產品,為公司發展壯大奠定良好的基礎。

                                          劉建平

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